What causes ac contactor to fail?

If you receive low voltage in the unit but not in the contactor, it is possible that the pressure cutoff switch is faulty (or a low coolant level) is causing it. An AC contactor is an electromechanical switch in the air conditioning system that regulates the electrical current that reaches critical components, such as the compressor and the condenser fan. When the thermostat indicates the need for cooling, the contactor coil is energized, closing the contacts and allowing electricity to flow. This process starts the cooling cycle.

Conversely, when the desired temperature is reached, the contactor opens, stopping the flow of electricity and stopping the cooling process. The correct operation of the contactor ensures efficient and reliable operation of your air conditioning unit. If the thermostat is set correctly, but the air conditioning unit is not responding, a faulty contactor could be the cause. The contactor may not close the circuit, preventing energy from reaching the compressor and fan motor.

These sounds are often the result of an electrical malfunction inside the contactor, such as a weak magnetic coil or loose electrical connections. A faulty contactor can cause the air conditioning unit to turn on and off quickly or to not maintain the desired temperature, causing irregular cooling and increased energy consumption. Inspection of the contactor may reveal signs of wear, such as pitting, corrosion, or excessive carbonization on the contacts. These problems can prevent electrical conductivity and indicate the need for replace them.

Before inspecting or testing the contactor, make sure that the power to the air conditioning unit is turned off at the circuit breaker to prevent electric shock. Look for visible signs of damage, such as burnt or pitted contacts, that may indicate that the contactor is failing. The lack of continuity suggests that the contactor is faulty and needs to be replaced. It is recommended to consult a professional HVAC technician to perform this task to ensure safety and proper installation.

Quickly treating a faulty HVAC contactor is essential to maintaining the efficiency and longevity of your air conditioning system. Delaying replacement can lead to more serious problems, such as compressor failure, resulting in costly repairs. While it's possible to replace a contactor yourself, it's necessary to work with high-voltage components, which can be dangerous. It is recommended to hire a qualified HVAC technician to ensure that the replacement is done safely and correct.

Keeping the outdoor unit clean and ensuring proper electrical connections also contribute to the contactor's longevity. Regular inspections and professional maintenance can prevent unexpected breakdowns and ensure a comfortable indoor environment.